If you've removed the plunger there is nothing the stop solenoid can do to stop fuel flowing...UNLESS the little rubber bit on the end has separated from the plunger and is still stopping the fuel flow.Jayboy wrote:even though he'd checked the stop solenoid it turned out to be the issue in the end so might have to swap it over and give it a go again.
The other point about using a fresh tank - is that still relying on the pump to draw fuel up from it, or is it a gravity feed. If you have a small air leak on one of the pump seals, or even leak off pipes, it may not be able to prime itself (although would have thought manual priming would have done the job). On a vehicle without a manual primer I once had to rig up a temporary gravity fed tank (from a lawnmower) in order to prime the pump.