Gor Blimey - so much info to absorb....
Kitch: The tappett rattle is there hot or cold - but it's not too severe. There is another rattle when cold. I haven't a clue what it is but could it be the hydraulic pump? It needs a trained ear in the bay whilst the engine is started. Having said that, it didn't make the noise this morning and it started well and ticked over nicely too. Much better than when I picked it up so it either likes being run or is enjoying the V Max - probably a bit of both. Its got Castrol Magnatech

in at the moment so as you say, it needs some decent oil.
Rob C
re: cambelt rattle. i've had mine tensioned and adjusted on many occasions when i've been worried about the rattling noise, and each time it comes back from the garage still rattling a little bit when cold. as the engine warms up it expands and the rattle goes away. don't worry too much about it - if john witty who builds gary's racing BX says the tension's fine, then i believe him...
when i looked at the car i remember that other noise you were talking about though - sounds like a high pitched scraping noise, coming from the back of the engine, when cold right? never heard that before on a 16v. however it's definitely not
a) cambelt
b) tappets
c) HP pump
There are two noises that bother me: The noise on start up which as you say is not a), b) or c) above to Doc can give a good ear when he come over. The other noise is at around 2000 rpm and it sounds as if the belt is shredded and flapping on the inside of the cover. Belt looks good tho' but I haven't checked the tension - maybe its a bit loose and just exhibits that at 2000 rpm? I agree that something may not be right but it's all part of the fun as far as I'm concerned
Also
1987 - 1990 phase 1 with motronic ML4.1 system
As far as octane rating is concerned, the ML4.1 is probably best only run on high octane fuel, as doc suggests. it was originally designed for leaded fuel.
BX Bandit's new valver therefore is perfectly suitable to run on 95 octane unleaded. performance will be a little down though, but it will do no harm to the engine.
Mine is a 1990 so it should have the ML4.1. Is there any way of telling?
If it is ML4.1, then surely mine would 'prefer' higher octane??
The nearside front footwell was like a swimming pool this morning so I cleared the drainage tubes from the sunroof and took out the front and rear carpets which are good condition but soaked. There is also mould under the rear seats....I'll put a fan heater in and leave the sunroof and windows open a crack for a few days.
DocChev was spot on with his radiator spot - it started leaking today!!! Just glad it got me home!!