
I think it is, but would someone clarify? I've heard you can't run these on veg oil?
This is what a £400 Xsara TD looks like:



Fitting out and running a Citroen BX on ‘veggy oil’ type fuels, and notes on swapping a Bosch for a Lucas injector pump system on a Citroen BX (non-turbo).
Dated 29th April 2005
Thanks to all those who answered various questions for me on forums and who have been kind enough to put their information on bio-fuels, veggy oil and injector pumps etc on the net for all of us!
Basically, the Lucas pumps are not well designed for use with viscose veggy oils and usually pack-up. Some people have had success with a dual-fuel system, warming and stopping the engine on Diesel before switching over to veggie supply, but life-expectancy is not good. A swap for a Bosch injector system is easy and cheap (circa £60 in used parts and a day of labour to remove an old pump from a car at the breakers, then go home and swap it for your own).
The upshot is that the pump swap is easy. If you swap a Bosch pump in place of a Lucas (or Roto-Diesel, which is a licenced copy of a Lucas) then you MUST swap in new pipes and injectors.
I got a Bosch and bits from the breakers: Injector pump (£40) plus the injectors themselves (£5 each) and pipes (thrown in).
When you remove the Bosch pump at the breakers, take the cast alloy mounting unit with you – the one which mounts it to the cylinder block.
It’s actually exactly the same as the one in cars fitted with Lucas pumps, but that the three main pump-mounting stud-bolts are mounted some ten degrees forward – in other words giving the pump a different timing. There are actually threaded holes ready so that in theory you can change the stud-bolts’ position on the mounting for either pump. However, each type of pump can be further finely timed by turning it back and forth over slotted mountings. Thus, if before you remove the pump at the breakers, you score a line with a knife blade etc. on the casting to show exactly where the injector was mounted, you can then reconstruct that exact timing when re-mounting it on your car at home. If you don’t do this, you will have to re-time your ‘new’ pump which is expensive or time-consuming. The alloy pump mounting castings are very accurately machined and have bolt-sleeves to position them on the block exactly before you bolt it tight (I’d say accurate to tenths of a millimetre, judging by eye) which means that you can maintain a satisfactorily accurate timing from these marks and need not worry about using this method.
Just as a point of interest as regards timing: if you mount the Bosch pump even some ten degrees wrong, like on the Lucas stud position, you can still get the engine to run, though you’ll get loads of smoke, hell to start and no tick-over. So the necessary accuracy of timing is relative – you can make a relatively large mistake and the engine will still run. But of course your engine should be timed with care for greater efficiency – it will last longer, be more efficient and better environmentally. The point is that mounting by using your own scored lines on the mounting alloy casting should be perfectly satisfactory. Bear in mind if you wish to run exclusively on vegetable oil, there are advantageous alterations to be made to the timing – which you can find on the internet. And similar alterations which can be made to the injectors themselves as regards injection angle, etc. – worth looking up if you are a perfectionist and/or have the time and money to do it!
I ran my last BX on a mixture of all kinds of bio-fuel (rapeseed oil, olive oil, sunflower oil,(each new and used) and diesel in turn, for two years with no alterations to pump timing or to injectors. Particle emissions were always low (I had them checked regularly on the MOT measuring apparatus whilst experimenting with the various fuels). Note that on a Diesel car it is only particle emissions which are tested at an MOT test – nothing else is tested whatsoever (in terms of emissions, that is - you still need to have a steering wheel and brakes an’ that!). The results were far above expectation – I got better MPG, quieter running and never a hassle with the engine of any kind. The only point of note was that starting on pure vegetable oil, one had to crank the engine a few times and put the glow plugs on a couple of times to start it - the more so on a cold day of course – but it started fine down to about zero degrees Celsius. After this point I needed a kettle of boiling water poured slowly over the injectors and injector pump to get her started. Not very elegant you may say, but I like simple solutions – and it just was not worth installing a dual-fuel system on a small car like a BX with its limited space.
The upshot was that running a BX normally I could achieve exactly 100 m.p.h. on the motorway (oops, autobahn, I mean, officer), flat-out (on the speedo, at any rate). But with pure rapeseed oil (no additives whatever) I could achieve exactly 110 m.p.h. - which must represent a power increase of over 15 percent. The engine was so quiet that it was actually dangerous – the only noise audible was the wind rushing over the car – and it was easy to drive too fast (this was combined with a circa 5-10% better m.p.g. than with Diesel fuel!)
The car was scrapped in the end – the rest of the car got too old to bother maintaining, but the engine is ‘perfect’ – I have kept it for future use!
Installing the ‘new’ Bosch pump is easy. Just make sure to put in the injectors correctly with their associated flame guards (little ‘washers’ which sit in the injector sleeve, below the injector where it meets the pre-chamber). I re-used the ones from the car I took the injectors from. I did not but any new parts at all – but was careful to check and clean all the bits before re-using them. I saw neither any necessity to have the injectors or pump serviced – just put the lot in as was. This may not be optimal, but I would think it unwise expenditure to tune to perfection what is essentially an old car. The net improvements on running bio-fuels are so great that there is no point nit-picking to pick up a few efficiency percentage points extra at large cost.
One point to note with the Citroen BX – some of the fuel uptakes (with fuel guage, etc) can be accessed without removing the tanks, some not (model dependant). However there is some obstruction on the uptake pipe – perhaps a pre-filter - which makes sucking more viscose fuel such as vegetable oil create a complete stoppage. This stoppage starves your engine of fuel and strains the injector pump. The solution is simple – blow the offending item off using a compressed air gun – you can hear whatever it is ‘pop’ off the other end in the fuel tank rather easily. (I have even done it with my mouth before now though it wasn’t easy!). I always ‘blow’ both feed and return pipes as a matter of course to make sure there are no partial blockages in any fuel pipes (which obviously worsen severely with more viscose bio-fuels). I note that on the BX the fuel level gauge ceases to work with viscose fuels for some reason – I have not bothered to try to engineer a remedy for this – but it is the only irksome feature of the conversion.
A heated fuel filter and a heat exchanger are all you need to complete a conversion to veggy-fuel. There are those who complain that veggy oil (being acidic) makes some sticky green goo if copper plumbing pipes are used to make the heat exchanger etc, though I have never found this a particular practical problem – just an observed one. For anyone who wants to be a ‘perfectionist’ you can use stainless steel micro-bore pipe. I have some for sale on eBay occasionally – ready made as a heat exchanger, or in short bits for you to make your own to keep the cost down. Contact me at greenerfuels.co.uk if you need any.
By the way, my present BX makes a little smoke when on Diesel – but none at all when on Veggy oil!
Wishing you many miles of environmentally clean motoring, Jules
In which case there is still gas in the system. If there was a leak, the LP switch would be preventing the compressor from running. Sounds like an air-flap fault rather than anything more serious.Kitch wrote:The compressor still kicks in,
By the way: the A/C on my BX ain't working, and I don't think the compressor kicks in. At least I can't hear a difference when I switch it on. Is there anything I can do by myself or will I need to bring it to a reconditioning service?DavidRutherford wrote:In which case there is still gas in the system. If there was a leak, the LP switch would be preventing the compressor from running.Kitch wrote:The compressor still kicks in,